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Engineer
2025-08-03
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Forge: An ultra-rigid mini CNC mill!

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My name is Sidd. I'm a student from Washington, and I enjoy designing and building things such as laser cutters and 3d printers! However, as my most ambitious project yet, I designed a CNC mill. I didn't want to make something that could only do softer material such as wood; I wanted a mill for metal parts, something I didn't have access to. I learned so much in the process and I ended up with a very rigid design that can handle even harder materials than aluminum!


Forge is a mini CNC mill that is capable of milling metals such as aluminum, brass, and copper. It fires on all pistons, with an all-steel/aluminum build (not a single 3D-printed part!), ultra-rigid construction, 500W BLDC spindle, high-torque NEMA 23 stepper motors, am 20mm thick aluminum fixture plate, ballscrews, linear rails, and limit switches!


The machine aims to push the boundaries of at-home milling, from copper-clad FR4 to thick pieces of aluminum.


I designed Forge with Fusion 360 due to my constant draw towards new materials that I've always wanted to use in projects. Stuff like plexiglass, metals, and wood! I wanted to expand my material selection further by adding aesthetic, cheap, and structural materials. As well as this, I wanted a precise machine that I designed myself, to be powerful, useful, and sleek.


Here are some renders of the CNC mill!

  • rigid
  • metal
  • ballscrews
  • 500wspindle
  • nema23
  • build
  • cnc
  • mill

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  1. Comments(1)
  2. Likes(1)
    • Ondřej Kuběna
      Aug 11,2025

      Hello, this is a great project!<br> I have a question, did PCBWay sponsor the whole project?<br> Thank you.

    • Engineer

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